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Experience Quality Control
Calumet's commitment to quality and
customer satisfaction is unsurpassed
in the industry. Our quality system
is registered to ISO9001:2000 and is
certified to the Military
specification MIL-PRF-31032. Learn
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Quality
Assurance Team |
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Ed Kraai
Vice President - Operations
Manager
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Bob
Hall
Quality Assurance Manager
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Randy Golus
Quality Lab Manager
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Brian
Hess
Process
Engineer
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ISO
Registration |
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Registration Standard:
ISO9001:2000
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Scope: The manufacture of single
sided, double sided, and
multi-layer printed circuit
boards; surface mount and
through hole technologies at
production and prototype levels
of demand
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SIC Code: 367
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NACE Code:
DL 31
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Date of
initial registration: 9/03/1997
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Certificate number: 14351-5
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Description
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The
objectives and responsibilities
are stated in the Quality Manual
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The ISO
Coordinator organizes the system
with management support
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Documentation is revision
controlled and available as
required
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Training
is provided and recorded for all
work assignments
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Corrective
and preventative action in
administered by the Quality
Manager and audited by the Audit
Coordinator
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Statistical Processing Controls
are applied to critical chemical
processes
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Computer
Integrated Manufacturing |
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Administrative requirements are
fully integrated to eliminate
redundancy
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CAM
applications are integrated with
plotting, drilling, electrical
testing, optical testing, and
fixed texturing
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Process
Documentation |
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Customer
purchase orders and production
data are reviewed prior to
acceptance
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Customer
specifications are indicated in
a controlled document
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Customer
designs that violate
manufacturing rules require
waiver
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All
process steps are recorded and
verified by final inspection
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All
production lots are documented
with unique numerical
identification
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Quality
Records |
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All
quality system documentation and
production tooling are revision
controlled
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Preventative maintenance is
recorded on maintenance logs
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Retention
times are specified
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Quality
costs and system discrepancies
are cause for corrective and/or
preventative action
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Quality
costs are compiled from
reject/defect activity
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Calibration
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Calibration programs are in
place and documented
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Tools used
for criteria of acceptability
are calibrated
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Calibration intervals are
defined and on schedule
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The Plant
Manager manages calibration
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Internal
Audits |
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The
quality system is regularly
reviewed by internal auditing
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All
production processes and system
elements are audited
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Corrective
and/or preventive action
compliance is audited
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Operator
training and conformance to
standard operating procedure is
audited
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The Audit
Coordinator plans internal
auditing
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Statistical
Process Control |
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Statistical techniques are used
to reduce variation in chemical
production processes
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The
quality system is process
control dependant
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All
critical chemical processes are
monitored
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Reaction
procedures to out-of-control
situations are documented
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Process
Control |
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Critical
process parameters are
established and maintained on
all major processes
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Process
inspections, tests, and
procedures are performed and
documented
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Process
inspection facilities and
equipment are adequate
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Preventative maintenance is
performed on the equipment
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Process
management is documented in
standard operating procedure
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Material
Control |
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Receiving
procedures are documented and
followed
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Procedures
are developed to control limited
life materials
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Materials
are protected from damage
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Procedures
are in place for controlling
non-conforming material
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Non-conforming material is
identified, marked, and
segregated
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Supplier
corrective actions are
coordinated with purchasing
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Inspection
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Product
acceptance procedures are
documented and followed
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All
inspectors are trained
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All
inspections are documented
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The
criteria of acceptability are
defined
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A final
audit is performed to ensure all
verifications and tests have
been done
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Packing
and order checking procedures
are documented and followed
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Tooling
Inspection, Handling, & Storage |
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Environmental controls are in
place to control dimensional
stability and to prevent
contamination of tooling
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Operators
use hairnets and lab coats in
the photo lab and exposure areas
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Production
photo tools are revision
controlled
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Photo tool inspection procedures
are documented and followed
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Corrective
Action |
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Inspection
results may be used for
corrective/preventative actions
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Root cause
analysis is performed for each
corrective/preventative action
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Corrective
and/or preventative actions are
reported and documented
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Results
are audited
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Military
Certification |
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Qualification Standard:
MIL-PRF-31032/1&2
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Cage Code:
65337
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Vendor
Qualification Letter:
VQE-03-004657
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Qualified
Manufacturer's List: QML-31032
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Date of
Qualification: 08/29/2003
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